The highest consumers of eggs include households and industries which specialize in making relevant products. The population has consequently led to an increase in the demand for egg trays, which is the primary storage for these fragile products. The device making egg trays is the egg tray equipment. It works in four complete stages, pulping, molding, drying, and lastly packaging. Each stage has a set of other machinery that aid in achieving a successful production. If you wanna use egg tray making machine, read on to find detailed information on the steps.
Egg Tray Equipment Makes Egg Trays
Pulping Stage
The egg tray pulping stage is the first step of the production line. It is a vital stage as it influences the quality of the end product. Pulp moulding machinery used here includes hydraulic pulper, pulp refiner, pump, and water pump. The raw materials have to be mixed with water in the water pool to allow for the formation of pulp. The commission takes place in appropriate proportions to prevent excess retention of water, thus improving the rest of the stages’ efficiency. Upon mixing, the hydraulic pulper will stir and combine to form a smooth mix. Any impurity gets filtered then transfer to storage tanks. In the case of customer requests, there can be an addition of dyes.
Molding Stage
It is the second stage of the production process. The unit comprises a vacuum pump, a pulp beater, an air compressor, a pulp molding machine, and a cleaning device. The first step here is the transportation of the mash through pipes then release on the forming molds. The aim is for the pulp to take the existing shape. With the help of the vacuum pump and air compressor, the material undergoes absorption and pressing; otherwise, the form will not be accurate. Upon formation, it moves to the transfer molds, which are temporary storage till drying. Before proceeding on to the next phase of production, the cleaning device splashes water on the equipment. The purpose is to make it ready for the next batch.
Beston Paper Egg Tray Making Machine Shipped to Egypt
Drying Stage
The egg tray forming machine utilizes three types of drying systems. The first type is natural drying, which takes place under the sun. It is dependant on weather forecasts, thus suitable for small scale production. The other two examples include brick and metal drying lines equipped with conveyor belts. Furthermore, depending on demand, you can get a single, double, or multiple layered models. These two are convenient for any production. The function of a drying system is to remove any amount of water left on the pulp. It works efficiently by recycling the heat used hence reducing energy consumption. There are four drying system for your option – https://bestonturkey.com/.
Packaging Stage
The packaging stage is the final section of the egg tray production process and utilizes the hot press and packer. The pressing device enhances the appearance of the end product by making it smoother and defined. Also, it ensures the thickness is equal for adequate packing in the storage containers.